BHARANI DHARAN
Maduravoyal
Summary
A Qualified B.E Mechanical Engineering With Over 11 Years of Experience in Production, Production Planning & Controlling. Realising production line as per ISO/TS-16949 standard & Expertise in handling Assembly & Stamping operation for Lean Manufacturing. Experience in delegating work schedule, preparing SOPs & Tandem press Lines. Proficient in implementing new technique for improving production, reducing cost (VA & VE). Experience in associated with Japanese, Korean, and European work culture.
Overview
11
11
years of professional experience
Work History
ENGINEER
GESTAMP STAMPINGS AND ASSEMBLIES PVT LTD.
09.2012 - Current
- Improved production efficiency by implementing lean manufacturing principles and optimizing workflow processes.
- Managed cross-functional teams for successful completion of complex engineering projects within tight deadlines.
- Developed and executed strategic plans to achieve significant cost reductions, streamlining operations and maximizing profitability.
- Coordinated with suppliers to secure high-quality materials at competitive prices, supporting both financial goals and production schedules.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Practiced lean principles, which led to improvements in workflow and quality and waste reduction.
- Conducted root cause analysis for production issues, identifying areas for improvement and implementing corrective actions swiftly.
- Performed root cause analysis and implemented corrective actions.
- Maintained document control system and updated work instructions, procedures and associated databases..
- Maintained accurate standard costs by regularly updating labor rates, overhead rates, and bill of materials information in the ERP system.
- Reduced production costs by identifying areas of improvement in existing systems or processes while maintaining high-quality standards.
- Reduced operational costs by optimizing resource allocation and process automation in the ERP system.
- Participated in continuous improvement projects that led to enhanced workflows, reduced errors, and increased productivity within the department.
- Conducted regular capacity reviews to identify areas for improvement and develop action plans.
- Streamlined capacity management processes, resulting in increased productivity and cost savings.
- Developed comprehensive capacity plans to support business growth and infrastructure expansion.
- Collaborated with team of engineers to develop new products.
- Promoted continuous learning through regular follow-ups with trainees, assessing their progress and addressing any challenges they faced in real-time situations.
- Collaborated with other departments to facilitate successful project completion.
- Trained and mentored junior engineers, providing guidance and direction.
Education
Diploma in Mechanical Engineering -
BE Mechanical Engineering -
Skills
- Production
- Material management
- Process planning
- Formulating production plans and accomplishing daily/monthly targets with man and cost parameters
- Ensuring continuous improvement in product quality to enhance customer satisfaction
- Line layout management
- Creating internal training modules for safety,quality,morole
- Production planning
- 5’s system management
- Establishing standardise for Production line Safety and Quality, Material management, Inventory control
- Green Field Projects Production, Process Lines Establishment
- MS office-2010
- SAP (Beginner)
- EOT CRANE OPERATING
Languages
English, Tamil
Personal
Developing constructive and cooperative working relationships with colleagues. Able to work within multiple levels of management in a global company. Ability to build relationships with employees, suppliers and customers. Ability to remain calm and focused under pressure.
Knowledge Purview
- Problem solving .
- APQP , 5’S system and Lean manufacturing
- Cycle time, setup time reduction
- Process improvements, Material saving & waste elimination.
Training Programs
- Supervisory skills conducted by AIMA.
- Occupational health and safety conducted by usha fire and safety equipment.
- DU PONT STOP For Supervisions conducted by Du pont india.
Traits
Optimistic, Hard working, Team player.
Hobbies and Interests
learning new things. Ridding
Disclaimer
I here by declare that the above furnished information is true to best of my knowledge.
Timeline
ENGINEER
GESTAMP STAMPINGS AND ASSEMBLIES PVT LTD.
09.2012 - Current
Diploma in Mechanical Engineering -
BE Mechanical Engineering -
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